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鹏飞水泥生产线:1500t/d回转窑水泥生产线工程

                                                         

 

                                       干法生产,设置一条φ3.5×54m带窑外分解炉五级旋风预热器回转窑生产线。

江苏鹏飞集团股份有限公司是日产8000吨新型干法回转窑水泥生产线机械成套设备的生产出口基地、商务部批准的国标工程总承包商,主要产品球磨机、回转窑、红土镍矿回转窑、辊压机、烘干机、立式磨、陶瓷球磨机及水泥生产线成套设备畅销国内外,。江苏鹏飞集团积累了丰富的生产、调试、安装经验,并结合用户实际使用中的不同工况条件、不同工艺要求,产品更加成熟可靠,运行稳定,故障率低。

鹏飞产品严格按国家和行业标准制造,质量过硬;鹏飞集团服务完善及时,诚实守信。贪图便宜选择廉价、不成孰的产品,将带来大量故障、频繁的停机维修,其患无穷!选择鹏飞,永不后悔!

The production method is dry process. A rotary kiln(φ3.5×54m) production line with five-stage cyclone pre-heater and decomposition furnace will be adopted.
 
   烧成系统生产能力为日产熟料1500吨,掺加石膏后工厂年产硅酸盐水泥500000吨。
The production capacity is 1500t/d for clinker, while 500,000t/a for Portland cement when mixed with gypsum.
 
本技术和设备可生产符合中国水泥标准GB175-1999中的硅酸盐水泥,其强度为32.5MP、42.5MP,可根据市场需要进行调节。
The technology and equipment adopted can produce 32.5MP and 42.5MP types of cement in accordance with Chinese Standard GB175-1999. They can be adjusted according to market demand.
 
为保证系统运转率,提高产品产、质量,设计中大量选用了具有二十世纪九十年代先进水平的新设备、新工艺,以提高生产线的装备水平,确保设计指标的实现。如新型五级旋风预热预分解系统、高效空气梁篦冷机,节能型多通道喷煤管,戴维森高温风机,鲁奇最新技术生产的电收尘(BS930)等,输送设备采用了耐用、节电的板链提升机、链式输送机,将使本工程的装备在同规模生产线中处于领先水平。
This production line adopts advanced technology and equipment in 1990s to raise technical level and to ensure design indexes. New five-stage cyclone pre-heater system, high efficiency air girder grate cooler, multi-passage pulverized coal burner, Davison heat temperature fan, Luqi BS930 electrical dust collector, as well as chain-board elevator, chain conveyor adopted in this production line can ensure that the technology is advanced compared to other production lines with the same scale.
 在保证生产线的完整性、生产的连续性和可靠性的前提下,力求简化生产工艺流程,以便于生产管理,减少生产事故点,降低投资。
If it has not bad influences on completeness,continuity and reliability, process procedures will be simplified to enhance production management, reduce troubles and lower investment. 
 工艺布置上,简化设备厂房,减少建筑面积 Simplifying houses for equipment to decrease building area
库顶露天布置;高温风机露天布置;带式输送机通廊不设屋顶,用玻璃钢防雨罩防雨;取消提升机楼;收尘器露天放置。
Top of silos are without covers, heat temperature fan and dust collectors are open arranged and glass fiber rainproof covers instead of roofs will be set for belt conveyor passages. There will be no building for bucket elevator.
对各种原料、半成品和成品,在满足正常生产要求的前提下,合理减少储存期,并尽量采用堆棚储存。土建费用大幅度降低。
If it has not bad influences on normal production, by properly reducing storage periods for all raw materials, semi-product and finished product and adopting shed to store those materials and products, civil engineering costs will be greatly reduced.
改进窑尾工艺布置,窑尾预热器塔架设计为钢结构,既可加快施工安装进度,节省投资,又可美化建筑。
Frame for pre-heater at kiln inlet will adopt steel structure to save investment, accelerate erection speed and beautify building. 
充分考虑节能、降耗,生料入窑使用节能型的板链式提升机和空气输送斜槽,提高了系统的运行可靠性,降低了输送能耗。
Measures have been taken to save energy and reduce consumption. using chain-board elevator and air slides, reliability of the system is enhanced and conveying energy consumption is decreased.     
 加强计量。除生料配料采用电子皮带秤计量外,各进厂原料、入窑生料、入窑煤粉、出窑熟料、出库熟料都设置了相应的专用计量设备,为工厂的科学管理提供了依据。
All necessary parts will adopt measuring equipment to guarantee scientific management. For example, there are measuring equipment at those parts such as raw meal blending, raw materials entering into plant, raw meal feeding to kiln, pulverized coal feeding to kiln, clinker outgoing kiln and clinker outgoing silos.  
保护环境,采取有效措施严格控制排放废气的含尘浓度在规定范围内。在生产工序中的各扬尘点,针对不同的废气特性,设置与之相应的新型高效专用收尘设备。
Effective measures have been taken to guarantee strict environment protection standards. Different efficient dust collectors are set at all dust producing points according to different characteristics of waste gas.

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